The “Gut Feeling” Trap: A Success Story in Data Driven Forecasting

šŸ‘¤ Written by: Fernando Lopez šŸ“… Date: December 2025

Effective data driven forecasting is not just about predicting the future; it is about securing your bottom line today.

Does accurate data really impact that bottom line? The answer is yes.

In this case study, I will share how transforming a manual forecasting process into a robust data model didn’t just unlock a record quarterly order—it stabilized an entire factory workforce.

If you have ever felt trapped by short-term planning or ā€œgut feelingā€ decisions, this story will show you exactly how to break free.

Gut Feeling
Old Strategy
50
Variables Tracked
Full Quarter
Order Secured

Many years ago, at the company I was working for, I was the Account Manager for the most important client they had.

Back then, data was not seen as critical as it is today. To be honest, even today, many people still make decisions based on ā€œgut feeling.ā€ Discussions were constantly revolving around external factors—things that you cannot really control.

One word of advice: You need to focus on things you can control, not on things that are out of your hands. Many people do the latter. Sometimes, I think they do it on purpose. This can be seen as a sophisticated way to procrastinate.

The Core Problem

Going back to the main point: Because the forecast was not accurate, the Buyer was reluctant to place a big order. They were used to ordering only for the next week to stay safe.

When I took over, I saw right away that this was the core problem. But I could not simply complain to my client about why they behaved like that. If I were them, I would do the same. When you are in this type of situation, you need to understand why the other person behaves the way they do.

In this case, it was pretty obvious. The forecast was not accurate. It was not based on data but on gut feelings. The end result? Many sales were lost due to a lack of available units. At the same time, ordering only for the next 4 weeks created a massive problem for the Operations Department. They needed much bigger orders to plan their production lines. But that was not possible.

Are you seeing all the problems that the lack of data brings?

Why Excel Was Not Enough

I created a plan. I needed to provide a forecast in such a strong way that the other person felt willing to place an order for the entire quarter.

For that, I spent a significant amount of time analyzing the data. The data tells you many things; you just need to invest the time to dive in.

However, as there was a lot of data to analyze, it was not possible to use Excel. It would simply crash. When you have too much data, it is smart to use Python to dig in and do data discovery. It allowed me to handle millions of data points instantly and see the ā€œtruthā€ that Excel was hiding.

I use the word ā€œinvestā€ because, in my experience, taking the time to build a robust Python analysis has really paid off in all my projects.

The Solution: A Dynamic 50-Variable Model

I created a forecast for each individual SKU. It considered 50 distinct variables. And everything was very dynamic. This was done on purpose.

Let’s say my data indicated that sales for next year would increase by 5% based on specific trends, but my client said, ā€œNo way, it will increase by only 3%.ā€ No problem. I simply changed the input from 5% to 3% right there in the meeting. This way, my client felt that he was building this forecast with me. It was a strategic way to remove all his constraints, one by one.

The Climax

When I went to Headquarters to make the forecast presentation, the Director and their full team were there. They expected the discussion to be as it always was: based on gut feeling, experience, and things that were not data.

When I presented the file with all 50 metrics and the logic behind why they needed to buy X amount of dollars, they could not believe it. They said that, finally, they had real data in front of them.

I presented only one SKU to show exactly how I calculated the forecast for that particular item. I wanted them to see that I had dedicated considerable time to building this. I could be wrong, but that forecast was super strong and considered every variable.

Once I presented that one SKU, I challenged them: ā€œTell me one random SKU, and I will show you my forecast.ā€

This time, they could clearly see how I arrived at the number. The trust was built instantly.

The Result

To make a long story short, it was the first time in a very long time that this client placed an order for the full quarter.

No one could believe it. At the same time, this had many beautiful implications for the Operations Department. Finally, they could get a big chunk of units to start producing.

The Ripple Effect:

  • šŸ­ Workforce Retention: Improved significantly. Employees had a solid agenda and didn't have to look for other jobs.
  • šŸ“‰ Lower Error Rate: As retention improved, the production team became more reliable.
  • 🚚 Reliability: We started delivering the exact amount of units we agreed on, on time.
  • šŸ“ˆ Sales Growth: Sales went up as we significantly reduced lost sales due to lack of units.

We started a new circle where every metric got better and better. And the client was very happy. All this was done thanks to making good use of the data and making decisions based on it.

Does This Feel Relevant to You?

I hope this story reinforces the saying that ā€œdata is the new gold.ā€ It really is!

Are you making the most of your data? Did this inspire you to find ways to invest in your own data strategy?

Book Your Free Call →

Let’s see if you are getting the most out of your actual data.

Scroll to Top
From Excel to Python logo
Privacy Overview

This website uses cookies so that we can provide you with the best user experience possible. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful.